OEM customized, Cut by drawings
EMERSONMETAL
Availability: | |
---|---|
Quantity: | |
304 Stainless Steel Excellence: Made from AISI 304 stainless steel (18% chromium, 8% nickel), these racks resist rust, corrosion, and chemical damage, making them ideal for humid environments (e.g., commercial kitchens, laboratories) and outdoor use. They also meet food-grade standards, ensuring safety for culinary or pharmaceutical applications.
Customized Design Flexibility: From dimensions (height, width, depth) to shelf configurations (adjustable, fixed, or tiered), we tailor every aspect to your needs. Additional features like hooks, dividers, or lockable doors can be integrated for enhanced functionality.
Precision Welding Craftsmanship: Our certified welders use TIG (Tungsten Inert Gas) and MIG (Metal Inert Gas) techniques to create seamless, strong joints. Welds are polished to match the rack’s surface, ensuring both structural integrity and aesthetic appeal.
High Load-Bearing Capacity: Thanks to 304 stainless steel’s tensile strength (≥515 MPa) and optimized frame design, each shelf can support 50-200 kg (depending on size), with the entire rack set handling up to 1000 kg—ideal for heavy equipment, tools, or inventory.
Low Maintenance & Longevity: The non-porous surface of 304 stainless steel resists staining and bacterial growth, requiring only simple cleaning to maintain its finish. With proper care, these racks boast a service life of 15+ years.
Parameter | Details |
---|---|
Material | 304 Stainless Steel (AISI 304; equivalent to DIN 1.4301, JIS SUS304) |
Chemical Composition | Cr: 18-20%, Ni: 8-10.5%, C: ≤0.08%, Mn: ≤2%, Si: ≤1%, P: ≤0.045%, S: ≤0.03% |
Mechanical Properties | Tensile Strength: ≥515 MPa; Yield Strength: ≥205 MPa; Elongation: ≥40% |
Custom Sizes | Height: 500mm-2500mm; Width: 300mm-1500mm; Depth: 200mm-1000mm |
Shelf Thickness | 1.5mm-5mm (adjustable based on load requirements) |
Welding Standards | AWS D1.6 (stainless steel welding code); TIG/MIG welded joints |
Surface Finish | Brush finish, mirror polish, or sandblasted (Ra 0.8-3.2μm) |
Load Capacity | Per shelf: 50-200 kg; Total rack set: Up to 1000 kg |
Certifications | ISO 9001, FDA (food contact compliance), RoHS |
Structural Design:
Shelf Type: Fixed, adjustable (with slot-in or bolted supports), or pull-out drawers.
Frame Style: Open-frame (for ventilation), enclosed (with side panels), or mobile (with lockable casters).
Add-Ons: Hooks, railings, label holders, or partition dividers for organized storage.
Surface Treatments:
Brush Finish: Matte texture, ideal for industrial settings.
Mirror Polish: High-gloss, reflective surface for retail or display use.
Sandblasted: Non-reflective, slip-resistant finish for wet environments (e.g., commercial kitchens).
Special Features:
Corrosion Resistance Upgrade: Optional passivation treatment to enhance resistance to saltwater or chemicals.
Hygienic Design: Welded corners (no crevices) for easy cleaning, suitable for pharmaceutical or food industries.
Commercial Kitchens: Store cookware, ingredients, or utensils—resisting steam, grease, and frequent cleaning.
Laboratories & Healthcare: Organize equipment, samples, or medical supplies, meeting strict hygiene standards.
Industrial Warehouses: Hold tools, spare parts, or heavy machinery, withstanding daily wear and tear.
Retail & Display: Showcase products in supermarkets, boutiques, or exhibitions, with a sleek, professional look.
Outdoor Spaces: Store gardening tools, pool accessories, or outdoor furniture—resisting rain, UV rays, and temperature fluctuations.
Material Sourcing: 304 stainless steel sheets and tubes are sourced from certified mills, with mill test reports (MTRs) verifying chemical composition and mechanical properties.
Cutting & Forming: CNC laser cutting and bending machines shape components to exact dimensions, ensuring consistency across batches.
Welding & Finishing: Skilled welders join parts using TIG/MIG techniques, with post-weld cleaning to remove oxidation. Surfaces are polished or treated to meet specified finishes.
Quality Testing: Each rack undergoes load testing (120% of rated capacity) to check for deformation. Welds are inspected via X-ray or ultrasonic testing for hidden defects.
Compliance Check: Final inspection ensures adherence to safety standards (e.g., FDA for food contact) and customer specifications.
Material Reliability: 304 stainless steel outperforms carbon steel or aluminum in corrosion resistance, making it a cost-effective long-term investment.
Tailored Solutions: Our engineering team collaborates with clients to optimize designs for space, load, and aesthetics—no “one-size-fits-all” compromises.
Global Compatibility: Compliant with international standards (e.g., FDA, EU 10/2011 for food contact), suitable for export to global markets.