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OEM customized, Cut by drawings
EMERSONMETAL
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Laser-Cut Precision: Utilizing state-of-the-art CNC laser cutting technology, each base is crafted with tolerances as tight as ±0.1mm, ensuring perfect alignment with fence posts (round, square, or custom-shaped) and seamless installation.
Robust Welding Integrity: Our skilled technicians employ TIG/MIG welding processes to create strong, uniform joints, eliminating weak points and ensuring the base can withstand heavy loads (up to [X] kg, per original product parameters) without deformation.
High-Quality Steel Construction: Made from premium carbon steel (e.g., ASTM A36) or galvanized steel, these bases offer exceptional tensile strength (370-500 MPa) and corrosion resistance, even in humid, coastal, or industrial environments.
Customization Flexibility: Available in a wide range of sizes, thicknesses (2mm-10mm), and designs—including bolt-down, spike, or flange styles—to accommodate fence posts of diameters 50mm-200mm and specific project needs.
Weather Resistance: Optional surface treatments (hot-dip galvanizing, powder coating) add an extra layer of protection against rust, UV rays, and chemical exposure, extending the base’s service life to 15+ years.
| Parameter | Details |
|---|---|
| Material | Carbon steel (ASTM A36), galvanized steel, or stainless steel (304/316 optional) |
| Thickness Range | 2mm-10mm |
| Size Options | Customizable (standard: 100x100mm, 150x150mm, 200x200mm base plates) |
| Compatible Post Types | Round, square, rectangular posts (diameters 50mm-200mm) |
| Laser Cutting Tolerance | ±0.1mm |
| Welding Standards | AWS D1.1 (structural welding code) |
| Surface Treatment | Mill finish, hot-dip galvanizing (50-80μm thickness), powder coating (60-120μm) |
| Load-Bearing Capacity | Up to [X] kg (static load); [Y] kg (dynamic load, e.g., wind pressure) |
| Installation Type | Bolt-down (with pre-drilled holes), spike-in (for soil), or flange-mounted |
| Certifications | ISO 9001, CE (for European markets) |
Base Plate Design: Square, rectangular, or circular plates with pre-drilled holes (M8-M16) for bolts, or integrated spikes for direct ground installation.
Post Compatibility: Custom cutouts or sleeves to match specific post profiles—whether standard round posts, decorative square posts, or even custom ornamental designs.
Surface Finishes:
Galvanized: Ideal for outdoor use in rainy or coastal areas, providing superior rust resistance.
Powder Coated: Available in RAL colors (e.g., black, gray, green) to match fence aesthetics or brand colors.
Stainless Steel: For high-corrosion environments (e.g., chemical plants, marine areas).
Reinforcements: Ribbed or folded edges for added rigidity in high-wind zones or heavy-duty applications (e.g., industrial security fences).
Residential Fencing: Securing garden, backyard, or pool fences—ensuring safety and stability for families.
Commercial Properties: Anchoring perimeter fences around warehouses, offices, or retail spaces to deter trespassing.
Industrial Sites: Supporting heavy-duty security fences around factories, power plants, or construction zones, withstanding impact from vehicles or machinery.
Agricultural Use: Stabilizing livestock fences, crop enclosures, or farm boundaries, resisting damage from animals or farm equipment.
Public Spaces: Installing fences in parks, schools, or transportation hubs, where durability and low maintenance are key.
Material Selection: Premium steel sheets undergo ultrasonic testing to detect internal defects, ensuring they meet ASTM standards for strength and ductility.
Laser Cutting: Computer-controlled laser machines cut base plates and components with precision, minimizing material waste and ensuring uniformity.
Welding & Fabrication: Certified welders join components using automated or manual welding, with each joint inspected for porosity and strength via dye-penetrant testing.
Surface Treatment: Galvanizing or powder coating is applied in controlled environments to ensure even coverage and adhesion, tested via salt-spray testing (ASTM B117) for 500+ hours.
Final Inspection: Each base is checked for dimensional accuracy, load-bearing capacity, and finish quality before packaging.
Engineering Expertise: Our team includes structural engineers who optimize base designs for specific load conditions (e.g., wind speed, soil type) to ensure safety and compliance with local building codes.
Cost-Effective Solutions: Customization eliminates the need for on-site modifications, reducing installation time and labor costs.
Durability: High-quality materials and finishes ensure minimal maintenance, saving long-term replacement costs.
Global Compatibility: Designed to meet international standards (e.g., ASTM for North America, EN for Europe), making them suitable for export projects.
