Views: 1245 Author: Site Editor Publish Time: 2025-07-28 Origin: Site
We have restored the core value of shelving by combining the strength of cold-rolled steel, the corrosion resistance of stainless steel, the lightness of aluminium alloys, and the aesthetic qualities of composite panels. This manufacturing technology provides intelligent support for industrial and consumer environments. We offer more than standard solutions for the global warehousing and logistics, retail, residential and specialist industries, including frost-resistant refrigerated shelving and carbon fibre enclosures for galleries. Our digital chain of machining processes enables us to achieve millimetre accuracy and tonnage with all materials.
Not only do the columns meet GMP standards for microbial residue-free food laboratory surfaces (Ra ≤ 0.8 μm, electropolished), they also provide a single-layer dynamic load of 3,000 kg thanks to laser cutting (± 0.15 mm mounting holes) and a stainless steel composite material (1.5 mm, 316 L; 5 mm, 316 L). They are made of cold-rolled steel (4 mm S355MC) and are produced using an intelligent turning lathe with an aluminium alloy frame (6061-T6) and a carbon steel rail (Q235B). This reduces weight by 40% and increases bandwidth to 18 Hz against resonance, and the steel is 3 mm thick. The high-end retail swing stand has a paradoxical load balance of 80 kg within the optical lifting thickness and uses ultra-thin (6 mm) plates bonded to the substrate with epoxy resin. This combination of cross-sectional materials optimises stress distribution at the interface. CAE (ANSYS contact analysis) simulations show that the resistive coating (109 Ω–1011 Ω) of the composite panel protects the cleanliness of the chip reservoir. The fire-resistant (Class A1) calcium silicate panel and zinc-coated steel frame combination passes the BS 476 90-minute fire test and exceeds physical property limits.
The competitiveness of racks made of different materials is based on their ability to translate fragmented requirements into feasible industrial parameters：
The intelligent dismantling system loads the BIM model and eliminates assembly risks due to the coefficient of thermal expansion. Material combinations with an optimised ratio of cold-rolled and stainless steel are automatically generated.
Dynamic process routing involves linking laser cutting of steel sheets (6,000 W fibre laser), water jet machining of stone (380 MPa pressure) and CNC milling of engineering plastics (±0.1 mm) to a single production line.
Technology for joining composite materials eliminates contact defects in materials: pneumatic riveting for aluminium and steel composites, ultrasonic welding for plastic and steel composites, and magnetic pulse joining for lead-copper-aluminium structures.
Cross-coating is the only spray line compatible with an epoxy primer (80 µm) for metal surfaces and a UV cure (5 µm) for wood surfaces, ensuring consistent RAL colours.
The multi-material system's reliability is based on military-grade quality control.At the physical end of the system, metal flatness is checked to ASTM A480 standards (±0.5 mm/m), plastic absorption to ISO 62 standards, and the shape and position tolerance of the composite shell is checked with a laser scanner during production (±0.3 mm/m), and the integrity of the bonded assemblies is checked using μ-CT X-rays. The final product exceeds 200 X-rays (±0.3 mm/m), and the physical end of the system is checked using a laser tracker (±0.3 mm/m). The final product has passed a 000 cyclic load test (EN 15570 standard) and a humidity/temperature test of -40℃ ~ 85℃. The final product has passed a 200,000-cycle load test (EN 15570 standard) and a humidity/temperature test at temperatures ranging from -40 to 85 °C. Each fastener is equipped with a digital duplicate that records all dimensional data, from material tracking to fastening torque (12.5 N-m).
As a leader in customised composite racking, we use multidisciplinary production platforms to analyse the functional requirements of each site. From building composite racking systems for intelligent warehouses that can handle 20 pallets per minute to designing ultra-thin glass shelving with a load capacity of 200 kg for concept stores, our composite systems are redefining the boundaries of storage possibilities.
